ISO 9013 Practical Guide: Thermal Cut Quality Classes Explained

⚡ Key Takeaway

ISO 9013 defines 4 quality ranges for thermal cutting. Range 1 (best) requires perpendicularity ≤ 0.05 + 0.003t mm and surface roughness Rz5 ≤ 10 + 0.6t μm. Modern fiber lasers achieve Range 2 routinely and Range 1 on thin-to-medium materials with optimized parameters.

ISO 9013 replaces subjective quality descriptions with measurable criteria that buyers and suppliers can agree on. This guide covers each quality parameter, how to measure it, and what parameter adjustments improve your quality class. For general edge quality optimization, see our Edge Quality Standards Guide.

Published: February 11, 2026
Last Updated: February 11, 2026
Skill Level: Advanced / Quality Engineer

1. ISO 9013 Quality Ranges at a Glance

ParameterRange 1 (Best)Range 2Range 3Range 4
Perpendicularity (u)0.05 + 0.003t0.15 + 0.007t0.4 + 0.01t0.8 + 0.02t
Surface roughness Rz5 (μm)10 + 0.6t40 + 0.8t70 + 1.2t110 + 1.8t
Typical applicationPrecision assembliesGeneral fabricationStructural workRough separation
Fiber laser achievabilityThin-medium sheetStandard – most materialsAlways achievableAlways achievable
Formula key: t = material thickness in mm. Example: For 10mm steel, Range 1 perpendicularity u ≤ 0.05 + (0.003 × 10) = 0.08mm. Range 1 Rz5 ≤ 10 + (0.6 × 10) = 16μm.

2. Perpendicularity Tolerance (u)

Perpendicularity measures how straight the cut edge is relative to the sheet surface. A perfectly perpendicular cut has u = 0. In practice, the beam diverges as it passes through material, creating a slight taper (wider at bottom for fiber, wider at top for CO₂ in some conditions).

Measurement Procedure

1. Clean cut edge of slag, spatter, and oxidation
2. Place precision square against sheet surface
3. Measure gap using feeler gauges at multiple points
4. Exclude top 10% and bottom 10% of edge (burr zones)
5. Record maximum deviation as u value
Alternative: Use profile projector or coordinate measuring machine (CMM) for high-accuracy measurement.

How to Improve Perpendicularity

• Optimize focus position — single most impactful parameter
• Reduce cutting speed by 5-10% (reduces beam lag)
• Increase assist gas pressure for better melt ejection
• Check and replace worn nozzle (decentered gas flow causes asymmetric taper)
• Verify beam alignment and collimation

3. Surface Roughness (Rz5)

Rz5 is the mean peak-to-valley height averaged over 5 consecutive sampling lengths on the cut surface. It quantifies the visible striations (drag lines) on the cut edge. Lower values indicate smoother surfaces. Learn more in our dedicated Edge Roughness Measurement Guide.

Typical Rz5 values by process:
Fiber Laser (optimized)
Rz5: 12-30 μm (thin sheet)
Rz5: 30-60 μm (medium plate)
CO₂ Laser
Rz5: 15-35 μm (thin sheet)
Rz5: 25-50 μm (medium plate)
Plasma
Rz5: 30-80 μm (thin plate)
Rz5: 60-150 μm (thick plate)

4. Practical Example: Specifying Quality Class

ApplicationMaterialTypical SpecDrawing Note
Architectural panel3mm SS 304Range 1Cut quality ISO 9013 Range 1
Machine frame12mm S355Range 2Cut quality ISO 9013 Range 2
Structural bracket20mm S275Range 3Cut quality ISO 9013 Range 3
Weld prep blank25mm S355Range 4Thermal cut, ISO 9013 Range 4 min

Frequently Asked Questions

What is ISO 9013?

ISO 9013 is the international standard for classifying thermal cutting quality. It defines 4 ranges based on perpendicularity (u) and surface roughness (Rz5), providing objective criteria for specifying cut quality on engineering drawings.

Can fiber lasers achieve Range 1?

Yes, on thin-to-medium materials (carbon steel up to ~12mm, stainless up to ~6mm) with optimized parameters. Range 2 is the standard achievable quality for general fiber laser cutting across most materials and thicknesses.

How do I measure perpendicularity?

Use a precision square against the sheet surface and measure the gap with feeler gauges. Exclude the top and bottom 10% of the edge (burr zones). Record the maximum deviation. For production QC, a profile projector provides faster and more repeatable measurements.

Related Guides

Reference: ISO 9013:2017 — Thermal cutting — Classification of thermal cuts — Geometrical product specification and quality tolerances. This guide provides practical interpretation; always consult the full standard for contractual or certification purposes.